In the era of intelligent warehousing that pursues ultimate space utilization and flexible scheduling, Wayzim’s Pallet Four-way Shuttle AS/RS System stands out with its modular design, high flexibility, and robust fault tolerance. These remarkable system capabilities are made possible by a highly coordinated team of specialized key equipment—each with a distinct role, working in perfect sync to orchestrate the flow from inbound to storage and outbound operations in the intelligent warehousing.
The Pallet Four-way Shuttle that uses a pallet as the handling unit supports forward, backward, left, and right movements in the aisles and provides functions such as in-place direction change, automatic handling, intelligent monitoring, and dynamic traffic management.
◎ Precision and efficiency
Laser sensors work in tandem with servo motors to provide positioning accuracy of up to ± 2 mm. With a rapid direction change time of 2 to 5 seconds and a full-load* running speed of 1.2 m/s, the shuttle ensures fast and precise storage and retrieval operations.
* Full-load status refers to the shuttle carrying a load of 1,500 kg
◎ Ultimate safety
Equipped with 360-degree obstacle avoidance radar, mechanical bumpers, emergency stop devices, and sensors for out-of-boundary pallet detection, establishing a comprehensive active safety protection system.
◎ Intelligent power duration
Powered by lithium iron phosphate batteries and an intelligent power management system, the shuttle supports 1–2 hour fast charging and delivers 7–8 hours of continuous operations. When the batteries run low, the shuttle autonomously navigates to the charging zone. Paired with a six-sided fireproof charging station, energy replenishment is both safe and efficient.
The Vertical Reciprocating Conveyor can convey items between multiple conveying levels by reciprocating on multiple levels according to a predetermined item process. Designed to accommodate various item sizes and weights, it flexibly adapts to story height requirements within the maximum lift travel, automating item transfer across different levels.
◎ Precise positioning
Controlled by a VFD motor, the conveyor delivers smooth and accurate lifting speed and position control, ensuring that pallets are quickly and precisely placed across multi-level racks.
◎ Wide adaptability
With a load capacity spanning 100 to 1,500 kg and a lifting height of up to 5 to 20 meters, the equipment flexibly suits diverse warehousing structures and goods weight requirements.
◎ Energy-efficient and reliable
Optimized mechanical structure and drive design ensure efficient operations while reducing energy consumption, delivering stable and dependable performance.
The AMR is a fork-tow automated guided vehicle that conveys goods to the designated location through laser SLAM navigation. It enables efficient, flexible, and dynamic obstacle avoidance and motion path planning, providing efficient goods flow inside and outside the warehouse and between production lines.
◎ Multi-vehicle coordination
Supports cluster scheduling of multiple vehicles. With ± 10 mm high-precision positioning and dynamic obstacle avoidance algorithms, the AMR autonomously plans paths and coordinates efficiently in complex environments.
◎ Intelligent scheduling
Powered by cluster scheduling algorithms and real-time traffic management, it enables optimal multi-vehicle path planning and efficient task coordination, maximizing overall operational efficiency.
◎ Dynamic obstacle avoidance
Equipped with a multi-sensor fusion perception system, the AMR detects environmental obstacles in real time and autonomously adjusts its travel path, ensuring safe and smooth operations in complex dynamic scenarios.
The Pallet Roller Conveyor Line serves as an automated conveyor belt connecting various functional modules, ensuring continuity and stability throughout the material flow process.
◎ Seamless connecting
Precisely connects with vertical conveyors, shuttles, and inbound docks to enable automated pallet receiving, conveying, and transfer.
◎ Stable and efficient
Delivers smooth and reliable operations, effectively supporting high-cycle time, and continuous system performance.
◎ Rapid deployment
Features a standard, modular structural design for quick on-site installation.
01 Warehouse Management System (WMS)
Responsible for global inventory management, order processing, and strategy optimization, delivering inventory visibility and intelligent workflow operations.
02 Warehouse Control System (WCS)
Acting as the equipment scheduling commander, it translates WMS demands into specific equipment tasks while monitoring equipment status in real time to ensure precise execution.
03 Robot Control System (RCS)
Dedicated to cluster scheduling, path planning, and traffic management for AMRs and multi-shuttle systems, maximizing equipment utilization while avoiding congestion and conflicts.
Summary
Under the unified command of the Intelligent Software Control Brain, the key equipment of Wayzim's Pallet Four-way Shuttle AS/RS System delivers peak performance across storage, handling, scheduling, and management. This model of specialized synergy delivers a leap in storage density and operational efficiency, while offering unprecedented flexibility and reliability—providing modern enterprises with a robust yet adaptable solution to meet complex and ever-changing warehousing demands.
 | Contact US：https://www.wayzim.com/en/cooperation |
